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Why Most AI Projects Underdeliver

Livia Wiley

Livia Wiley

The Hidden Role of Engineering Information Management in AI Readiness

Artificial intelligence has become one of the most discussed technologies in industrial operations. Manufacturers, utilities, pharmaceutical companies, energy producers, and engineering organizations are all exploring how AI can improve productivity, reduce downtime, automate workflows, and accelerate decision-making.

The enthusiasm for AI is understandable. Organizations see opportunities to automate repetitive work, extract insights from decades of engineering documentation, improve maintenance strategies, and unlock the promise of digital transformation. Depending on the study, between 78% and 98% of organizations report using AI tools in some capacity.

Yet there is a troubling reality behind those adoption numbers. While AI experimentation is widespread, only about 5% of organizations have successfully integrated AI into business workflows at scale and achieved measurable return on investment.

In other words, almost everyone is talking about AI. Very few organizations are realizing its full value. The question is, why?

 

 

Key Takeaways:

  • AI adoption is widespread, but only a small percentage of organizations achieve measurable ROI.
  • Most AI projects underdeliver because of information quality, accessibility, and governance challenges.
  • Engineering organizations need a trusted system of record before scaling AI initiatives.
  • An EDMS, like Synergis Adept, provides the structure, traceability, and governance AI requires.
  • Adept Cloud and Adept AI help organizations build and leverage that foundation.

Why do AI Projects Underdeliver?

Many assume AI projects underperform because the technology isn't mature enough, employees resist change, or the use case wasn't clearly defined. While those challenges certainly exist, they are rarely the primary obstacle. Most AI projects underdeliver before they even start because the information required to power them is fragmented inaccessible, inconsistent, or untrustworthy.

For example: a maintenance technician receives a vibration alarm on a critical pump. The operating procedure is stored in SharePoint, the latest P&ID is on a network drive, vendor documentation lives in an archive, and maintenance history resides in the CMMS. Before any AI system can help, that information must be connected and trusted.

What does AI Need to Succeed?

Artificial intelligence depends on data. Not just more data, but accurate, organized, contextualized, and accessible data. Unfortunately, many industrial organizations operate within an environment where critical engineering information is scattered across shared drives, email systems, network folders, legacy repositories, local hard drives, and disconnected business applications.

Engineering drawings live in one location. Equipment records exist in another. Vendor documentation is stored somewhere else. Maintenance procedures may reside in a separate system entirely. The result is information fragmentation.

Studies show that 76% of organizations believe data silos hinder collaboration across departments, while only a small percentage report successfully improving enterprise-wide information accessibility.

Humans struggle in this environment. AI struggles even more.

AI is Only as Good as the Information Behind it

One of the most overlooked statistics in AI is that data scientists spend approximately 40% of their time gathering, cleaning, organizing, and preparing data before they can perform meaningful analysis. 

Think about that: nearly half of the effort required to deploy AI isn't spent building models — it's spent fixing information problems. If AI systems can't access clean, structured, and trustworthy information, they cannot produce trustworthy results. This becomes especially challenging in engineering environments where information extends far beyond spreadsheets and databases.

Critical operational knowledge often resides within:

  • P&IDs
  • Electrical schematics
  • Equipment datasheets
  • Capital project records
  • Vendor Manuals
  • Operating procedures
  • Maintenance records
  • Inspection Reports
  • As-built drawings
  • Safety documentation

These documents contain decades of institutional knowledge, but much of that knowledge remains difficult to search, connect, and leverage. Without governance, AI simply becomes a faster way to surface incomplete or unreliable information.

What is AI Readiness?

Many organizations approach AI as a technology initiative. The most successful organizations approach it as an information initiative. Before AI can automate workflows, support decision-making, or identify operational risks, organizations must establish a foundation of trusted information that includes:

  • Controlled document management
  • Consistent metadata
  • Version control
  • Automated workflows
  • Traceability
  • Document relationships
  • Accessible engineering knowledge

Simply put, organizations need a reliable system of record. This is where engineering document management becomes strategically important. Historically, engineering document management systems (EDMS) were viewed primarily as tools for improving productivity, reducing rework, and supporting compliance. While those roles remain important, the role of EDMS is expanding.

AI readiness is an organization's ability to provide AI systems with accurate, accessible, governed, and connected information. An EDMS, like Synergis Adept, creates the structure AI requires by providing document control, metadata management, version control, traceability, workflow automation, and centralized access to engineering information. Without these capabilities, AI systems often struggle to identify accurate information, determine document status, or understand relationships between assets, projects, and records.

This foundation becomes even more powerful in Adept Cloud, where Adept AI is built directly into the platform. By applying AI within a governed engineering information environment, organizations can begin taking advantage of AI without sacrificing the control, context, and reliability their critical information requires.

Today, engineering information management has become a prerequisite for successful AI adoption. Organizations cannot build intelligence on top of information chaos.

The Digital Transformation Journey

The most successful organizations typically follow a phased approach:

  1. Establish a centralized source of truth, like Synergis Adept, for engineering information. This improves searchability, accessibility, collaboration, version control, and governance.
  2. Connect that information to other critical business systems such as ERP, CMMS, EAM, SCADA, and operational systems using a platform like Adept Integrator. This eliminates silos and creates a connected digital backbone across the organization.
  3. Introduce advanced capabilities like AI, machine learning, predictive maintenance, digital twins, and intelligent automation.

This progression matters, because AI thrives on connected information. When engineering documents, maintenance systems, operational data, and business processes are disconnected, AI has limited context. When those systems are integrated and governed, AI can create meaningful insights that drive measurable business outcomes.

The Three Phases of AI Readiness:

Phase

Objective

Outcome

Engineering Information Management

Establish a trusted source of truth via an EDMS

Accurate, governed engineering information

Systems Integration

Connect engineering information with operational and business systems

Unified operational context

AI Enablement

Apply AI, machine learning, and automation

Insights, efficiency, and predictive capabilities

 

Why is Information Governance Important for AI?

Industrial organizations face increasing pressure to improve safety, maximize uptime, reduce costs, and accelerate project delivery. The consequences of poor information management are significant. Research shows knowledge workers spend approximately 30% of their time searching for information. Major capital projects frequently exceed budgets and schedules. Unplanned downtime can cost hundreds of thousands of dollars per hour.

AI alone does not solve these problems. However, AI built upon trusted engineering information can help organizations:

  • Find critical documents faster
  • Surface hidden knowledge
  • Automate document-intensive workflows
  • Support predictive maintenance initiatives
  • Improve compliance readiness
  • Preserve institutional knowledge
  • Accelerate decision-making

The key is having the right foundation in place first.

Before Intelligence Comes Information

The organizations achieving the greatest success with AI are not necessarily those investing in the most advanced models. They are the organizations investing in the quality, accessibility, and governance of their information.

For engineering and industrial organizations, that foundation begins with engineering information management across the asset lifecycle. For more than three decades, engineering and asset-intensive organizations have used EDMS to solve version control, accessibility, traceability, and governance challenges. As AI adoption accelerates, these same capabilities are becoming foundational requirements for successful digital transformation. Adept provides a centralized, governed environment for managing engineering documents, workflows, and knowledge throughout the asset lifecycle. It helps organizations establish the trusted information foundation required to reduce risk, improve productivity, and support future digital initiatives.

As organizations establish trusted engineering information, the next challenges become scalability and intelligence. We'll explore those topics in the next two articles.

See The Foundation In Action

Join us for an upcoming webinar, Engineering Document Management in the Cloud: Secure, AI Enabled, and Integrated with CAD, to see how EDMS can create a trusted foundation for engineering information, and get an introduction to Adept AI and how its built into the platform.



Frequently Asked Questions

  • Many AI projects struggle because the underlying data is incomplete, fragmented, inconsistent, or difficult to access. AI models depend on trusted information. If the data foundation is weak, AI cannot reliably generate insights, automate processes, or support decision-making.

  • AI readiness is the ability to provide AI systems with accurate, organized, accessible, and governed information. This includes document control, metadata management, version control, workflow governance, and integration between business systems. Organizations that establish a trusted information foundation are far more likely to achieve successful AI outcomes.

  • Information governance ensures that documents, data, and processes remain accurate, traceable, and accessible throughout their lifecycle. AI systems rely on trustworthy information to produce reliable results. Poor governance can lead to inaccurate outputs, compliance risks, and reduced confidence in AI-generated recommendations.

  • An EDMS provides centralized access, version control, workflow automation, traceability, and governance for engineering information. By organizing and maintaining the integrity of documents and metadata, an EDMS creates the foundation that AI systems need to operate effectively.

     

  • Think of them as three phases of the same journey:

    1. Engineering Information Management creates a trusted foundation of documents, data, and processes.
    2. Cloud Technology provides a secure, scalable platform to manage and access that information.
    3. AI leverages that information to improve search, automate workflows, surface insights, and support decision-making. That same AI can augment digital twins, data analytics, and predictive maintenance.

    Organizations that address all three are often best positioned to achieve long-term digital transformation success.

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